The Ultimate Guide to a Complete Crane Repair

If your crane has problems with electrical systems, you need to know what to look for. The first clue is erratic movement. After that, a professional electrician can perform a comprehensive inspection. These tips for your crane repairs savannah

Inspections

There are many things to look for during crane inspections. Wire ropes, boom sections, crawlers, and mainframes should be inspected. Outriggers and tracks should be checked, and they should be extended according to the manufacturer’s recommendations. Frequent inspections of cranes should also include checking for oil, fuel, hydraulic, and coolant.

A periodic/annual inspection procedure for cranes is vital for determining whether a crane needs repairs or replacement. Daily inspection items include structural defects, excessive wear, and air leaks. The inspector should also note the date and identity of the rope used to lift the load. Also, the operator should be notified when their view is blocked, or the load is moving. If an issue is discovered, an inspection report should be completed and the problem resolved.

Testing

Crane servicing is relatively straightforward, but it’s essential to develop a preventive maintenance plan and follow manufacturer recommendations. The National Standards Institute and Occupational Safety & Health Administration recommend a program. You can have your crane repaired at a fraction of the cost of replacing the entire system.

Crane operators must follow a checklist that specifies the load limits and certification requirements. A list must be completed after commissioning, repair, or alteration. The results of these tests must be documented. 

Inspection records

If you own a crane, keep accurate inspection records. This documentation can protect you from an investigation by the OSHA. Periodic inspections look for cracked sheaves, loose bolts, and damaged locking devices. They also examine the crane’s braking system, load and wind indicators, and gasoline power plants—cranes in “heavy service” need to have periodic inspections performed at least once. Therefore, heavy-duty cranes should have regular reviews, at least quarterly.

Monthly inspections are essential parts of routine maintenance. These inspections ensure the safety of your equipment and notify you of any problems and required service. Complete inspection records include stickers that contain the asset’s number, date, and company. Depending on the activity of your crane, you can have different inspections performed at the same time. Inspection records also give the inspector a record of the work performed. The sticker also features a grid pattern so that you can record multiple inspections on the same sheet.

Choosing a service provider

When you purchase a crane, it is common to have a servicing contract. Unfortunately, many people don’t bother to look for a more experienced provider for the crane’s maintenance needs. This may result in a lack of knowledge, which can be costly and risk the safety of your employees. Luckily, there are ways to avoid this situation by working with a trusted crane maintenance provider. 

Experience – A reputable crane service company has decades of experience determining the proper size and type of equipment for a given project. They will also be familiar with industry standards and certifications. The service provider should be able to provide references, which is also essential. Also, check out the equipment that they use. A well-maintained crane will serve you faithfully for many years. In addition to knowing to identify problems, a good service provider should be able to offer competitive rates and free consultation.

Scheduling an inspection

The first step in scheduling a crane repair inspection is determining how often the unit should be inspected. This involves evaluating the crane structure, including wire ropes and attachments, mainframe, crawler, boom sections, and track and outrigger support. These inspections are best performed daily and depend on the level of service and activity.

Periodic inspections are more comprehensive and are required yearly, semi-annual, or monthly, depending on the type of usage and service. They typically include examining structural and mechanical components, including brakes and clutches, below-the-hook devices, and air and hydraulic systems. In addition to visual checks, periodic inspections will also look at other crane parts, including the rigging and electrical systems.

Edith Berry

Edith Berry